50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]

- Brand new DALIAN DEUTZ diesel generators with water cooled diesel engine;                             - Brand new AC atlernator, Ratings: 400v, 3Ph, 50Hz, 1500Rpm, 0.8PF, IP23, H insulation class.- Set mounted with Deepsea DSE6020 digital cont

Featured Products

- Brand new DALIAN DEUTZ diesel generators with water cooled diesel engine;                             
- Brand new AC atlernator, Ratings: 400v, 3Ph, 50Hz, 1500Rpm, 0.8PF, IP23, H insulation class.
- Set mounted with Deepsea DSE6020 digital controller. Breaker included.                                 
- 24V DC Electric start system with maintenance free starting batteries and battery chargers .       
- Genset will be with 8-10Hrs daily fuel tank.                                   
- Paper materials including English version instruction, manual and maintenance, cable wiring scheme, guaranty card,testing report, etc.      
- Package: Generators will be packed in poly foam.    


50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]

Mecca Power, as part of a Global Power Supplier initiative, provides a professional solution for the design, application and after-sales support of generators. Strongly focused on innovation and the inherent flexibility of product design, Mecca Power has been successful in global markets with a broad and diverse range of genset power products that can operate autonomously or independently. parallel, on-site or remotely controlled.


50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]
Powered by  DEUTZ          50HZ  400/230 V 22-825KVA 
ModelLTPPRPEngineDisplacementGov.DimentionWeight
KVA/KWKVA/KWModelLL*W*H(MM)KGS
MC22D22 18 20 16BFM3 G13.168 E1600*880*1250560 
MC33D33 26 30 24BFM3 G23.168 E1600*880*1250582 
MC44D44 35 40 32BFM3T3.168 E1600*880*1250640 
MC55D55 44 50 40BFM3C3.168 E1600*880*1250680 
MC66D66 53 60 48BF4M20124.040  M 1870*980*1500970 
MC83D83 66 75 60BF4M2012C G14.040  M 1960*980*15001010 
MC99D99 79 90 72BF4M2012C G24.040 E1960*980*15001040 
MC110D110 88 100 80BF4M1013EC G14.764  M 2140*980*17001180 
MC124D124 99 113 90BF4M1013EC G24.764 E2140*980*17001220 
MC138D138 110 125 100BF4M1013FC4.764 E2140*980*17001310 
MC176D176 141 160 128BF6M1013EC G17.146 M2280*980*17001480 
MC198D198 158 180 144BF6M1013EC G27.146 E2280*980*17001590 
MC206D206 165 188 150BF6M1013FC G27.146 E2640*1150*17901710 
MC220D220 176 200 160BF6M1013FC G37.146 E2640*1150*17901760 
MC248D248 198 225 180BF6M1015-LA GA11.906 E2650*1520*21002320 
MC275D275 220 250 200BF6M1015C-LA G1A11.906 E2650*1520*21002320 
MC303D303 242 275 220BF6M1015C-LA G2A11.906 E2750*1520*21002510 
MC344D344 275 313 250BF6M1015C-LA G3A11.906 E2850*1520*21002520 
MC385D385 308 350 280BF6M1015C-LA G411.906 E2850*1520*21002610 
MC413D413 330 375 300BF6M1015CP-LA G11.906 E2950*1520*21002695 
MC481D481 385 438 350BF8M1015C-LA G1A15.875 E3100*1850*22403120 
MC495D495 396 450 360BF8M1015C-LA G215.875 E3100*1850*22403240 
MC523D523 418 475 380BF8M1015CP-LA G1A15.875 E3100*1850*22403300 
MC550D550 440 500 400BF8M1015CP-LA G215.875 E3100*1850*22403380 
MC605D605 484 550 440BF8M1015CP-LA G415.875 E3100*1850*22403450 
MC619D619 495 563 450BF8M1015CP-LA G515.875 E3100*1850*22403630 
MC756D756 605 688 550HC12V132ZL-LAG1A23.812 E3700*1600*22004200 
MC825D825 660 750 600HC12V132ZL-LAG2A23.812 E3700*1600*22004200 
General Feature
♦ Assembled by diesel engine and Brushless alternator. 
 Three filters as standard, fuel and water separator as optional.
♦ Radiator and fan with safety guard.
♦ Single bearing alternator IP 23, Insulation Class H.
♦ Heavy duty steel as base frame and 8hrs operation base fuel tank.
♦ Automatic control panel and 3 poles circuit breaker, internal cable.
♦ 12V or 24V battery, battery wires.
♦ Battery and float battery charger as standard supply scope.
♦ Fuel level indicator in meter and panel
♦ Optional soundproof canopy, ATS, synchronization panel, movable trailers. 
50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]
50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]

50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]
50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]
50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]
50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]
50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]
Genset Main Technical Data
Genset ModelMC22DC-MC825D
Prime Power16kW-600kW
Standby Power17.6KW-660kW
Frequency/Speed50Hz/1500rpm
Standard Voltage230/400V, Others as Application Requested
PhasesThree phases, four wires
Dimensions(L×W×H)mmOpen/Silent dimension as below list
100% Fuel Cons. (L/H)3.9~77.6
Base Fuel tank (hour)8~10
Alternator Specifications
Alternator ModelSTAMFORD TAL/PI/UCI/HCI/LVI Series
Output power16kW-600kW
Voltage controlAVR
Number of phase3
Power factor (Cos Phi)0.8
Insulation ClassH
Number of Wires 6
Protection23
Altitude ≤ 1000 m
Number of Pole 4
Exciter typeAREP
Voltage regulation±0.5%           
Totale Harmonic distortionat no load < 4 % - on load < 4 %
Bearing  Single
CouplingDirect
Alternator Data
♦ Operate either 50Hz or 60Hz.♦Stator grease insulation covered
♦ Standard enclosure IP23, but IP44, IP55 for option♦Rotator and excitation high polymer
♦ Insulation class H. ♦ Resist the corruption oil and acid
♦ Shunt excitataion systems.♦Rotator balance is in accordance with BS5625  
♦ AREP or PMG system for options. standard 12.5
♦ Automatic voltage regulator♦High-quality lubrication sealed long-time bearing
♦ Single bearing alternator♦Rotator silicon steel close tight
Standard Accessories
*Auto Control Panel*Starting Motor
*Main Ciruit Breaker*Exhaust silencer
*Fuel tank*Starting battery
*Base Frame*Float battery charger
*Filter *Flange

With more than 10 years of experience in manufacturing and exporting energy products, as well as our sales and engineering group in the United States, the Mecca team will advise you on product choices.
most suitable generator units, for building, mining, telecommunications, rental, railway stations, power plants, data. Treatment centers, etc.

Mecca provides a permanent technical support service - supported by a team with more than 10 years of experience in the energy sector.
Our technical support service can be carried out remotely by telephone or via an on-site control camera. This service is available for all generators manufactured by Mecca and allows the customer a more direct contact (which will be hidden by the platform but you can check and compose it on our official website).

Mecca has a set of specific and dedicated equipment to assist and organize the generators. Whenever it is impossible to carry out repairs at the intervention site, repairs can be made at our facilities.
50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]

Customerized Fuel Tank

1.Volume: 500L, 1000L,1500L,2000L,3000L etc.

2.Plate steel construction

3.Fuel level meter

4.Fuel transfer systems

5.Double wall

6.Electric fuel pump 

7.Fuel level sensor (indicated on control module)

8.Fuel automatic filling system

9.Tank in genset base, top, built-in, seperately stand etc


Payment Terms:
By telegraphic transfer: 30% deposit on signing of sales contract; and balance 70% before dispatch. 
                                
Delivery:
Approximately 2-4 weeks upon order confirmation.

Service Guarantee:
Before Service: According to the clients' requirement and actual situation, we will furnish the technology consultation and kinds of information.  

After Service: Guarantee for one year or 1200 running hours (accord to whichever reach first) from installed date.
During the guarantee period, we will provide the free easy-damaged spare-parts for problems caused by our quality of production or raw material, except the damageable spare parts of diesel engine caused by customer's incorrect man-made operation. After checking, our company provides cost spare-parts maintenance for gensets .  


Beside genset one-stop purchasing service to world-wide customers,CKD and SKD packing service are also available according to unique request.

CKD:Complete Knock Down Generator
Generator completely knocked down into parts without assembling. 
All items from following are seperately packed without connection.
 
SKD:Semi Knock Down Generator
Partially assembled generator. 
Part of the following items you choose will be assembled.
 
Advantage:
Prompt delivery
Reduced tax to win more competition
Lower transportation fees to save cost
Localized production to win more tenders. 
Increased production to offer more job opportunity for the government

Item
 

Service
 

Option
 

Delivery Time
 
1Engine Cummins, Doosan, Mtu, Mitsubishi, SME, Scania, Volvo, 
Deutz, Yanmar, Faw, YangDong, Aoling, Yuchai, Lovol, Wandi, ect.
Marine and industry use 
Diesel, gas
2-45days
2AlternatorStamford, Leroysomer,  Meccalte,  Marathon  and 
customer requested alternators
Medium and high voltage, 
Marine and industry use 
High IP Grade
CT Drop kits, PMG, AVR
2-15 days
3RadiatorFast, Beworld brand
Original Radiator come with engine
Local made radiator with authorization by engine supplier
2-7days
4CanopiesPowder coated and form mounted canopy,completely break down with hings,
locks, raincap,bolts,screws, etc.
Exhaust pipe and flanges 
Standard silent type canopy package 
Denyo type canopy package 
Rental type canopy package 
Telecom type canopy package 
Super silent type canopy package 
Containerized type canopy package 
Customerized type canopy package
10days
5Base frameStandard base or simple iron base
Anti-Vibration mountings
With/without tank, base tank volume no limited
Fuel gauges and high pressure fuel pipes
3days
6Control systemController: ComAp, DeepSea, Datacom, SmartGen etc.
Breaker:Delixi,ABB, Chint, etc.
Battery switch, battery charger, emergency stop botton, 
indicator, meters, CT and all wiring and harness.
Batteries and cables
Speed & lub oil & water temp sensors,
A package of standard parts for assembly
3days
7Exhaust SystemIndustrial and residential silencer
Flexible connects and elbow
3days
8
Others
 
Special demands 
50Hz 96kw/120kVA Deutz Diesel Generator[Mbds1001]
-----------------------------------------------------------------------------------------------MAITAINENCE---------------------------------------------------------------------------------------------

General Troubleshooting            

This section lists the generating set for some common fault, the reasons for the failure and determines the            
method of fault. General operators can determine their own fault and note, maintenance it according to the            
brochure. But please contact the repairing agents when meeting a special note or not listed failure of operation.            
Please remember the following suggestions before repairing:            
- Make sure that study the failure carefully before any operation.            
- Repair with the easiest way and most commonly used method.            
- Find the exact causes of failure and completely solve the fault.      
     

1. Generator Sets            
Description of this section is for reference only. If the following failure occurs please contact the repairing agents.            
(Some models of control panel installed only parts of the following warning indicator light)
IconIndicator LightReasonFault Analysis
Low oil pressure
alarm
Low oil pressure
alarm
When oil pressure does not
reduce normally, the light is on.
-General because of a lack of oil or lubrication
system failure caused by (refueling or replacing
the oil filter)
-When occurs this fault should automatically
shutdown generator sets immediately.
High water
temperature
alarm
High water
temperature
alarm
When the water temperature
has risen to a level higher than
or equal to the sensor setting,
the light is on.
-General because of a lack of water or oil
shortage, or overload.
-When occurs this fault should automatically
shutdown generator sets immediately.
Low fuel level
alarm
Low fuel level
alarm
When a fuel level has been
detected by the sensor fitted to
the daily tank, the light is on.
-General because of a lack of water or oil
shortage, or overload.
-When occurs this fault should automatically
shutdown generator sets immediately.
Battery charger
fault alarm
Battery charger
fault alarm
If the charging system has fault,
when engine running, the light is
off.
-Battery charging system fault caused.
-The light is on at the initial start, when the
charger reaches a certain speed, the light is off.
-This failure will not lead to automatic shutdown
generating units.
Crank failure
alarm
Crank failure
alarm
When the generator set failed
three times (or six times) in a
row starting, the light is on.
-Oil supply system or re-start the system failure
caused.
Overload or
breaker tripping
alarm
Overload or
breaker tripping
alarm
When overloading or Short
circuit, the light is on. Tripping
circuit breakers cause generator
set load out.
-In this fault, it need to load or unload some parts
to eliminate short-circuit, and then re-close the
circuit breaker.

Introduction of Maintenance grade(Interval) for the generator set 
A Level Maintenance Interval (Daily Maintenance)
1. Check Daily Report of Genset .
2. Check fuel level and coolant level. 
3. Check alternator for cracks or other damage, and the condition of the belts must be checked, flab or 
other damage.
4. Check the Air filter. The air filter should be replaced when necessary .
5. Release fuel tank and fuel filter's water and sediment.
6. Check the water cooling filter.
7. Check starting battery and electrolyte, add electrolyte when necessary. 
8. Check the starter, check noisy defect.
9. Use air syringe cleaner to clean the water tank, coolant system and cooled fin net.
B Level Maintenance Interval (Less than 400 hours)
1. Repeatedly check A Level Daily Maintenance steps.
2. After operating 100 to 250 hours, replace the fuel filter. All the fuel filters should not be cleaned, it 
should be replaced. 100 to 250 hours is just flexible time, actually it must be according to the practice 
and real fact. 
3. After operating 200 to 250 hours, replace the oil & oil filter. All the lube oil must fit up to the CF 
Grade of American Petroleum Institute.
4. After operating 300 to 400 hours, replace the air filter. The air filter can be cleaned with air syringe, or 
it can be replaced. The replacement must be according to the environment and real fact.
5. Replace the cooling system and add coolant concentration.
6. Clean the crankshaft and inlet, outlet air- filter net. 
C Level Maintenance Interval (2000-3000 hours), Please do as follows:
1. Repeatedly check A and B Level Daily Maintenance steps.
2. Remove the tap of valve, clean and wash oil dirt and sludge.
3. Fasten snails from each part (including running parts and fixed parts)
4. Clean and wash the crankcase, oil sludge, steel scraps and sediment with engine.
5. Check wearing of the engine turbo, clean and wash accumulation of carbon, adjust it when necessary.
6. Check and adjust valve clearance.
7. Check PT pump, quality of injection, adjust injection process, adjust it when necessary.
8. Check and adjust the tension of fan belt and water pump belt, adjust and replace it when necessary; 
clean and wash water tank radiator fins, then check the using capability of thermostat.
Current Repair (D Level Maintenance)(3000-4000 hours)
1. Check valve, valve seat and other wearing, repair or change it when necessary.
2. Check P pump, quality of injection, repair and adjust it when necessary.
3. Check and adjust connecting rod and fastening twisting torque.
4. Check and adjust valve clearance.
5. Check the trip of injector.
6. Check and adjust tension of fan and generating belt.
7. Clean and wash accumulation of carbon in inlet pipes.
8. Clean and wash the core of air cooler.
9. Clean and wash the whole oil lubrication system.
10. Clean and wash room of rocker arm, oil sludge in the sump and Metal scrap-iron.
Medium Repair (6000-8000 hours)
1. Including the items of minor repair.
2. Disassemble generator(except crankshaft)
3. Check the easy worn spare parts in pitman shaft system, gas distribution system, lubrication system, 
cooling system of cylinder, Piston, Intake and exhaust valve, replace them when necessary.
4. Check fuel supplying system, adjust oil pump and injector.
5. Repair and test the alternator, clean oil-sediment and lubricate the bearing of alternator.
Overhaul (9000-15000hours)
1. Including the items of intermediate repair.
2. Disassemble all the parts in the generator.
3. Replace cylinder, piston, piston loop, big and small bearing bushes, trusting pad of crankshaft, intake 
and exhaust valve, a whole set of tools for generator repair 
4. Adjust oil pump, injector and replace pump core, injector
5. Replace a whole set of repair tools for turbo charger and a repair set for water pump.
6. Adjust the parts of connecting rod, crankshaft and generator body,repair or replace them when necessary

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